The Ribbon Tying Device
Employee kitchen-table invention
increases output 38% and reduces hand strain.
Dan MacLeod
www.danmacleod.com
January 10, 2006
Before:
Tying ribbons by hand
This task involved cutting and tying ribbons on a production basis.
About 10 employees were involved in this task, many of whom
were experiencing problems with their wrists.
Prototype: paper clips,
a manila folder, and clear tape.
As part of the company's ergonomics program,
I gave a 45-minute presentation to employees, including those from
this work area. One of these employees went home that night and
rigged up a little stand and successfully used it to tie the ribbons
with minimal hand motions.
After: A
more polished device
She brought her prototype to the plant the next day to show the
rather astonished plant engineer (he had been unsuccessfully trying to
develop a much more complicated machine for a few years). He
fabricated more polished versions of her prototype and all the
employees started using her device. Ultimately, the wrist
problems dropped and productivity rose 38%.
The Inventor
The inventor of the device was an ordinary employee of the sort
that fill our workplaces and who can make marvelous contributions when
systems are put in place to tap their creativity. On a personal
note, this is one of the major reasons why I have been attracted to
the field of workplace ergonomics ─ witnessing ordinary employees come
to the fore with brilliant ideas.
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